Parabolic fiberglass shells from the 1970s were recycled and brought back to life to create this new home

August 13, 2015

House in Tlayacapan By PRODUCTORA

Photography by Luis Gallardo

 

There’s an interesting story behind this house in Mexico. When a friend of architecture firm PRODUCTORA, asked if they would be able to help her put back together a former childhood holiday home that she inherited, PRODUCTORA was up for the challenge. The only problem was that holiday home was now just individual fiberglass shells that had deteriorated over time.

 

House in Tlayacapan By PRODUCTORA

Photography by Luis Gallardo

The architect’s description

The project started when a friend of us inherited of a number of polyester structures recovered from a modular house where they used to spend their weekends in the 1970s. The owners bought a new plot of land in a small town, about one hour from Mexico City in order to accommodate these six parabolic modules and asked PRODUCTORA to reassemble and recycle these fiberglass shapes.

House in Tlayacapan By PRODUCTORA

Photography by Luis Gallardo

The modular domes were originally designed by the Mexican visionary architect Juan José Diaz Infante in the early seventies as part of his Kalikosmia project. The prototypical houses consisted of six shells that could be assembled in different configurations.

House in Tlayacapan By PRODUCTORA

Photography by Luis Gallardo

The experimental structure consisted of a polystyrene foam covered on both sides with a fiber glass reinforced polyester coating, just like a surfboard: a lightweight foam core with an outer surface of fiberglass in a polyester resin to give it rigidity and protect it from the elements.

House in Tlayacapan By PRODUCTORA

Photography by Luis Gallardo

Since the original modules were seriously damaged – the house had been dissembled and stacked in a courtyard, so they were deformed and suffered breakdowns- they had to be brought back into their original shape by forcing them into the required shape again and covering them with a new coating of polyester and fiberglass. During that process also all the cracks and fissures were filled up and repaired.

House in Tlayacapan By PRODUCTORA

Photography by Luis Gallardo

When the structure was put up again, PRODUCTORA added a concrete plinth to the fiberglass structure in order to create more generous indoor spaces. The rough concrete -the one we were able to make with the local construction workers- that contrast beautifully with the light, smooth and delicate surface of the white resin structures.

House in Tlayacapan By PRODUCTORA

Photography by Luis Gallardo

This plinth also allowed us to create a certain height difference between the bedrooms and the day areas, giving them a difference in spatiality and creating a subtle threshold between the more public and the more private parts of the house. The rough look of the low concrete walls (a result of the second or third use of wood for formwork), was transcribed into the floor pattern of the terraces by pushing the same formwork into the wet concrete.

House in Tlayacapan By PRODUCTORA

Photography by Luis Gallardo

At the scale of the whole plot, PRODUCTORA gave the powerful flower-like structure of the recycled domes a central position, while all the other additions are scattered around the plot. By considering the whole plot as a active field in which several activities take places (sleeping, cooking, swimming, sunbathing, guestrooms, grill area, etc..) the whole composition loses its centrifugal straight-jacket and becomes a more open and dynamic layout.

Here are some photos of what the shells looked like and them putting them together again.

House in Tlayacapan By PRODUCTORA

House in Tlayacapan By PRODUCTORA

House in Tlayacapan By PRODUCTORA

House in Tlayacapan By PRODUCTORA

House in Tlayacapan By PRODUCTORA

Architectural Design: PRODUCTORA (Carlos Bedoya, Victor Jaime, Wonne Ickx, Abel Perles)
Collaborators: Amauri Sidh, Sonia Starck, Iván Villegas
Construction: Construcciones Papaloapan (Javier Arriola)
Photography: PRODUCTORA and Luis Gallardo